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Chimney Repair

Brick Chimney Installation and Rebuilding

When a brick chimney is too far gone to patch, the fix is to take it down to sound masonry and lay it back up properly. Brick chimney installation done that way gives you a stack that sheds water, drafts well and is ready for a liner and cap.

Chimney installation
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Brick chimney installation here means rebuilding the brick stack on a home that already has a chimney. We take the damaged section down to solid masonry, lay new brick and mortar, and finish the top so it keeps water out. It is the step after repairs stop working. This page covers the rebuild of an existing chimney, not adding a new one to a house that has never had one.

What brick chimney installation covers and who needs it

Most chimneys never need this. Loose mortar, a cracked crown or a few spalled bricks can usually be handled with brick chimney repair or tuckpointing. A rebuild makes sense when damage runs through the structure, not just the surface. Bricks are crumbling, mortar joints are hollow deep into the wall, or the stack has started to lean or separate from the house.

Technician finishing a chimney crown

People who usually end up needing this work include:

  • Homeowners whose chimney above the roofline has deteriorated after years of water getting in
  • Buyers or sellers who were told during a real estate chimney inspection that the stack is unsound
  • Owners whose chimney was damaged in a storm, by a falling limb or by settling
  • Anyone planning a new fireplace insert or liner who learns the masonry around it won't support the work

Signs your chimney may need rebuilding

Repair or rebuild? What we look for

  1. 01Spalling and crumbling brick

    What you may notice
    Brick faces popping off, flakes of brick on the roof or in the gutters, bricks that turn to powder when pressed
    How it’s confirmed
    We check how deep the damage goes. Damage limited to a few faces can be repaired. Soft brick through the wall points to a rebuild.
    Spalling and crumbling brick: repair options
  2. 02Leaning or separating stack

    What you may notice
    Visible tilt, a gap between the chimney and siding, cracks that open in a stair-step pattern
    How it’s confirmed
    We look at alignment from the ground and the roof, plus the condition of the base and flashing.
    Leaning or separating stack: repair options
  3. 03Water getting into the house

    What you may notice
    Stains on the ceiling or wall beside the chimney, damp smell, rust on the damper
    How it’s confirmed
    We check the crown, cap, flashing and mortar joints to find where water enters and how far it has spread inside the masonry.
    Water getting into the house: repair options

One sign by itself doesn't mean you need a rebuild. A few of them together, especially near the top of the stack, usually do.

What the visit involves

From first look to finished chimney

  1. Free estimate and inspection

    We look at the chimney from the ground, the roof and inside the flue where we can reach. We note how much brick is sound and how much has to come down.

  2. Written scope

    You get a plain description of what will be removed, rebuilt and replaced, including the crown, flashing, liner and cap, so you know what you're agreeing to.

  3. Protecting the site

    We cover the roof, landscaping and the area around the fireplace inside to catch debris and dust.

  4. Taking down damaged masonry

    Brick is removed course by course until we reach solid masonry. Debris goes down in a controlled way, not off the roof edge.

  5. Laying new brick

    New brick and mortar go up plumb and tied in correctly. Flue tiles or the liner connection are set as the stack rises.

  6. Crown, flashing and cap

    The top is finished with a crown that sheds water, flashing where the chimney meets the roof, and a cap to keep out rain, animals and debris.

  7. Cleanup and walkthrough

    We clear the site and walk you through the finished work, including any curing time before the first fire.

What is checked and done

Rebuild checklist

  • Condition of brick and mortar above and below the roofline
  • Soundness of the base where the rebuild will start
  • Flue tile or liner condition and size
  • Chimney height relative to the roof
  • Crown thickness, slope and overhang
  • Step and counter flashing at the roof
  • Damper condition and fit
  • Cap or spark arrestor sized to the flue
  • Clearances to framing where they can be seen

Your options and what decides between them

Partial vs. full rebuild

Typical situation

Partial rebuild
Damage limited to the top of the stack, often above the roofline
Full rebuild
Damage runs through most of the height, or the stack is leaning or unstable

What's removed

Partial rebuild
Brick down to the first solid courses
Full rebuild
Most or all of the stack, down to a sound base

Liner

Partial rebuild
Existing liner kept if it's sound, otherwise replaced
Full rebuild
Liner normally installed or replaced as the stack goes up

Disruption

Partial rebuild
Mostly roof work
Full rebuild
Roof, exterior and sometimes interior work

The deciding factor is how much brick is still solid, not how the chimney looks from the street. A chimney can look rough and still have a sound core. Another can look tidy and be soft all the way through. Liner choice matters too, because the flue has to match the appliance you'll be using. Our guide to understanding Chimney Liners covers the main types. The top of the stack is also where you choose between a standard cap and a top-sealing damper. Read how chimney cap damper installation works if you want to cut heat loss up the flue.

What affects the scope of the job

  • Height to be rebuilt: a few courses above the roof is a very different job from a full stack.
  • Roof pitch and access: steep or high roofs need more setup.
  • Number of flues: chimneys serving a furnace and a fireplace have more to build around.
  • Brick matching: older brick can be hard to match in color and size.
  • Liner work: whether the existing flue can be reused or a new liner is needed.
  • Hidden damage: water damage to framing or the firebox sometimes only shows once brick comes off.

If the masonry problems don't reach the chimney, the brick masonry repair service may be the better fit.

How to Prepare

  • Stop using the fireplace or stove that vents through the chimney and let it cool fully.
  • Clear a path to the fireplace and move furniture, rugs and decor away from the hearth.
  • Move vehicles, grills and outdoor furniture away from the side of the house below the chimney.
  • Keep pets and children away from the work area and the roof edge.
  • Tell us about any leaks, odors or past repairs you know of.
  • If you're unsure whether your town requires a permit, check with the local building department before work starts.

Safety notes

Don't burn in a failing chimney

Cracked flue tiles and open mortar joints can let heat, sparks and smoke reach the framing around the chimney. If you suspect serious damage, stop using the fireplace until it has been inspected.

Loose brick is a falling hazard

If bricks are loose or the stack is leaning, keep people away from the area below it and stay off the roof. We accept emergency calls and are available 24 hours, Sunday through Friday, with same-day service when the schedule allows.

Brick chimney work across Connecticut

We work with homeowners throughout Connecticut. Area pages cover brick chimney installation in East Hartford, brick chimney installation for homes in West Hartford and brick chimney installation in Farmington. Request an estimate and we'll look at your chimney and tell you plainly whether it needs a rebuild or a repair.

Talk to someone about brick chimney installation

Describe the appliance and the symptom. The scope and the price are explained before you book.

FAQ

Brick Chimney Installation: common questions

The questions that come up most, answered plainly. Anything else, just ask.

How do I know if my chimney needs a rebuild instead of a repair?

It depends on how deep the damage goes. Surface spalling and worn mortar can usually be repaired. Crumbling brick through the wall, a leaning stack or widespread loose courses usually call for a partial or full rebuild. An inspection is the only reliable way to tell.

Do you build chimneys on houses that don't have one?

This service covers rebuilding brick chimneys on homes that already have one, along with the crown, liner connection and cap. If you're adding a heating appliance, get in touch and we'll talk through the options we offer, such as fireplace or insert installation.

Will I need a new chimney liner?

Not always. If the existing flue tiles are sound and the right size for your appliance, they may be reused. Cracked or mismatched flues are normally replaced while the stack is rebuilt, which is the easiest time to do it.

Is the estimate free?

Yes. Estimates are free, and you'll get a clear description of what the work includes before anything starts.

How soon can I use my fireplace after a rebuild?

New mortar needs time to cure before it's exposed to heat. We'll tell you how long to wait for your job during the final walkthrough.

Can you come out quickly if bricks are falling?

We accept emergency calls and are available 24 hours, Sunday through Friday, with same-day service when the schedule allows. In the meantime, keep people away from the area under the chimney.

Next step

Ask about brick chimney installation

Share the symptom and the address. You’ll know what the visit covers before it’s scheduled.

  1. 1Tell us the symptom
  2. 2We inspect and explain
  3. 3You approve the plan first