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Chimney Repair

Flue Repair for Cracked and Worn Chimney Flues

The flue is the passage smoke and exhaust actually travel through, and it's the one part of the chimney you never see. Flue repair fixes cracks, gaps and wear inside it before they let heat or gases reach places they shouldn't.

Flue cleaning
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What flue repairs involve

A sound flue keeps hot gases contained and moving up and out. Once it cracks or separates, heat can reach the wood framing around the chimney, and exhaust can seep into the masonry or the house. Flue repairs target the specific way the passage has broken down:

Technician fitting step flashing to a brick chimney
Common flue problems and how they're usually addressed
ProblemWhy it mattersUsual fix
Cracked clay tilesGaps let heat and gases escape the flueTile repair or relining
Missing or eroded mortar jointsOpen joints act like cracksJoint repair or relining
Shifted or offset tilesLedges catch creosote and restrict draftUsually relining
Corroded or separated metal linerLeaks and weak spots along the runLiner repair or replacement
Rough or crumbling smoke chamberPoor draft and creosote buildupSmoke chamber repair
Rusted or stuck damperSmoke spillage or heat lossDamper repair

Cracked tiles are one of the most common things we find. The page on what causes flue tiles cracked repair covers the usual causes, from a past chimney fire to water and freeze damage.

Signs your flue needs attention

  • Pieces of clay tile or flakes of liner in the firebox
  • Smoke that lingers or drifts into the room
  • A strong creosote smell, especially in damp weather
  • Staining on walls or ceilings near the chimney
  • A past chimney fire, even a small one

How the visit works

Small repairs done early usually avoid a partial rebuild later. A damaged liner or firebox lets heat reach parts of the house it shouldn't.

  1. Inspect

    Masonry, crown, flashing, cap and the inside of the flue are checked.

  2. Trace the cause

    The repair targets what is actually failing, not just the symptom.

  3. Agree the scope

    Nothing starts until you've approved what will be done.

  4. Fix and finish

    The work is completed and the area left clean.

When to book chimney repair

  • Crumbling or sandy mortar joints
  • Water stains on the ceiling or wall beside the chimney
  • Cracked, flaking or spalling brick
  • A cap that is loose, rusted or missing
  • A cracked or crumbling crown

Checked on every visit

  • Cap, screen and chase cover
  • Flashing seal at the roof
  • Flue liner condition
  • Damper and smoke chamber
  • Firebox walls and floor
  • Crown cracks and pooling water
  • Mortar joints and brick faces

If smoke comes into the room

Stop adding fuel, open a window and don't relight the fire until the chimney has been checked. If the smoke is heavy, an alarm sounds or you suspect a chimney fire, get everyone outside and call 911.

Getting ready for the visit

  • Move rugs, photos and anything fragile away from the work area.
  • Note the make and model of any insert, stove or gas unit if you have it.
  • Clear a few feet of space in front of the hearth or appliance.
  • Write down what you've noticed and when it happens — smells, smoke, sounds or stains.

Repair or reline?

Choosing the right flue fix

Best when

Spot repair
Damage is limited to a few joints or tiles
New liner
Cracking or separation runs along much of the flue

What it involves

Spot repair
Repairing the damaged sections in place
New liner
Installing a new liner through the existing chimney

Typical trigger

Spot repair
Isolated cracks found during inspection
New liner
Chimney fire damage, widespread wear, or a change of appliance

The only way to choose well is to see the whole flue. A camera inspection shows us each joint and tile from top to bottom, so the recommendation rests on what's actually there. Our guide to understanding chimney liners explains the liner types we'd discuss with you. Flue work often sits alongside other fixes covered under the chimney fireplace repair page. If the flue failed suddenly, the Sunday–Friday 24-hour chimney service explains what to do right away.

Symptoms that lead here

Know the symptom? Start there.

These guides explain the likely causes and what you can safely check before a visit.

Not sure flue repair is what you need?

Tell us what you have and what it’s doing. You’ll know what the visit covers and what it costs before anything is booked.

FAQ

Flue Repair: common questions

Straight answers. If yours isn’t here, send it with an estimate request and we’ll answer it directly.

Can a cracked flue tile be repaired, or does the whole liner need replacing?

It depends on how much of the flue is damaged. A few isolated cracks can sometimes be repaired in place. Cracking along much of the flue, shifted tiles or fire damage usually make relining the better choice. We'll show you what we found and explain why we recommend one over the other.

How do you see inside the flue?

With a chimney camera inspection. The camera is run up the flue so each tile and joint can be checked, including sections you can't see from the top or the firebox.

Is it safe to use my fireplace with a damaged flue?

It's best not to. A cracked or separated flue can let heat reach nearby framing and let exhaust escape into the house. Hold off on fires until it's been checked. Estimates are free, and same-day service is offered when the schedule allows.

What happens if I ignore a cracked chimney crown?

Left alone, a cracked crown lets water into the stack each rain, which leads to spalling brick, a damaged liner and leaks inside.

Next step

Talk to us about flue repair

Describe what you’re seeing and where the home is. We’ll explain the next step before anything is scheduled.

  1. 1Tell us the symptom
  2. 2We inspect and explain
  3. 3You approve the plan first